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Fractional Factorial Designs

A regular 2k−p2^{k-p} fractional factorial studies kk two-level factors in 2k−p2^{k-p} runs, a 1/2p1/2^p fraction of the full factorial. It saves runs by accepting known alias relationships among effects.

A fraction is a carefully constructed design, not an arbitrary subset of convenient settings. It is most useful when a limited set of effects is scientifically plausible and further experimentation is possible.

At a Glance

Screen efficiently
Resolve ambiguity

Use fewer runs to identify promising factors, while stating assumptions about negligible higher-order interactions.

Why Fractions Can Be Useful

IdeaMeaningLimitation
Effect sparsityRelatively few effects may dominate the response.A working assumption, not a guarantee.
Effect hierarchyLow-order effects are often prioritized.A high-order interaction is not automatically zero.
ProjectionA design can be balanced in a smaller set of factors.Ignored factors must be irrelevant for the intended reduced analysis.
Sequential experimentationAdd runs to resolve ambiguities.Later runs must be combined with attention to process changes.

An aliased contrast can be large because of any component in its alias set. Calling it a pure main effect requires assumptions about the other components.

Constructing a Half-Fraction

To study four factors in eight runs, start with a full 23 design in A, B, C and set

D=ABC.D=ABC.

This is a design generator: the D setting in each row is the product of the A, B, C signs. Multiplying by D gives the defining relation

I=ABCD.I=ABCD.
ABCD=ABCTreatment label
-1-1-1-1(1)(1)
+1-1-1+1adad
-1+1-1+1bdbd
+1+1-1-1abab
-1-1+1+1cdcd
+1-1+1-1acac
-1+1+1-1bcbc
+1+1+1+1abcdabcd

All these rows have ABCD sign +1. The complementary fraction uses D=−ABCD=-ABC, giving ABCD sign -1. Both have the same structural quality, but the signs in their alias relations differ.

The sign table specifies which runs to perform. Randomize their execution order subject to actual constraints.

Alias Sets

Multiply the defining relation by the desired term and cancel squared letters:

A=A(ABCD)=BCD,AB=AB(ABCD)=CD.A=A(ABCD)=BCD,\qquad AB=AB(ABCD)=CD.

The complete distinct alias pairs are

ColumnSame column on the principal fraction
IABCD
ABCD
BACD
CABD
DABC
ABCD
ACBD
ADBC

For example, if the full response model contains coefficients βA\beta_A and βBCD\beta_{BCD}, the estimated A-column coefficient has expectation

E(b^A)=βA+βBCD.E(\widehat b_A)=\beta_A+\beta_{BCD}.

On the complementary fraction, it instead estimates βA−βBCD\beta_A-\beta_{BCD}. Here bAb_A denotes a fitted coefficient for the observed column; βA\beta_A denotes a component of the full underlying model. Under the usual ±1\pm1 convention, factorial effects are twice these coefficients.

Resolution

The resolution of a regular fraction is the length of the shortest nonidentity word in its complete defining relation. A word is a product of distinct factor letters after cancellations.

ResolutionLow-order aliasing pattern
IIIMain effects are not aliased with other main effects, but can be aliased with two-way interactions.
IVMain effects are clear of two-way interactions; two-way interactions can be aliased with one another.
VMain effects and two-way interactions are not aliased with one another; two-way terms can be aliased with three-way terms.

“Clear” here refers to the specified low-order effects, not absence of all higher-order aliases.

The design I=ABCDI=ABCD has resolution IV. The design I=ABCDEI=ABCDE has resolution V. A half-fraction has resolution kk when its defining word includes all kk factors; an arbitrary half-fraction need not have this maximum resolution.

Quarter-Fractions & the Complete Defining Group

For a 25−22^{5-2} design, use A, B, C as base factors and set

D=AB,E=AC.D=AB,\qquad E=AC.

The generators give I=ABDI=ABD and I=ACEI=ACE. Their product supplies a third word:

ABD⋅ACE=BCDE.ABD\cdot ACE=BCDE.

Therefore,

I=ABD=ACE=BCDE.\boxed{I=ABD=ACE=BCDE}.

It has resolution III. Multiplying the entire relation by A gives

A=BD=CE=ABCDE.A=BD=CE=ABCDE.

Thus an A-column coefficient represents βA+βBD+βCE+βABCDE\beta_A+\beta_{BD}+\beta_{CE}+\beta_{ABCDE} for the principal fraction.

Other useful alias sets include

B=AD=ABCE=CDE,B=AD=ABCE=CDE,
C=ABCD=AE=BDE,C=ABCD=AE=BDE,
BC=ACD=ABE=DE.BC=ACD=ABE=DE.

For pp independent generators, there are 2p2^p words including I, or 2p−12^p-1 nonidentity defining words. Each complete alias class contains 2p2^p effects. Complementary generator signs can introduce minus signs in these relationships.

Selecting Generators: Resolution & Aberration

First identify effects that must be protected. Among candidate regular designs with suitable run counts, compare resolution and the entire word-length pattern.

Let AjA_j count defining words of length jj. Minimum aberration compares (A1,A2,…)(A_1,A_2,\ldots) lexicographically: minimize the first count at which designs differ. At tied resolution, this starts by preferring fewer words of the shortest length, then continues to longer lengths if needed.

Projection: What Happens When Factors Are Ignored?

A regular resolution-RR design is balanced on every set of at most R−1R-1 factors. Projecting onto such a set yields every combination equally often.

For the maximum-resolution half-fraction I=ABCDI=ABCD, projection onto any three factors is a full 23 design. Onto any two factors, each of the four settings appears twice.

This is a property of the design table; it does not make the different original settings genuine replicates of the same complete treatment.

Estimation, Error & Follow-Up

For mutually orthogonal estimable columns in a regular fraction, a column coefficient can be computed as XjTy/NX_j^\mathsf Ty/N. Its interpretation is an alias combination, not necessarily an isolated effect.

Residual df depends on the fitted model. Eight runs with an intercept and four main effects leave three residual df, but these remaining contrasts can contain interactions. They are not pure replication error.

Ways to improve the evidence include independently replicating settings, obtaining appropriate external error information, or adding a designed follow-up that changes the aliases. Report the alias assumptions along with effect estimates.

Combining principal and complementary halves recovers the full factorial treatment layout. If the halves were run in different phases and a phase effect is fitted, that phase indicator is confounded with the original defining-word interaction, such as ABCD. Lower-order aliases can be resolved without claiming that every effect is separately estimable from phase.

The cell uses letter cancellation to compute defining words, alias sets, resolution, and word-length counts. It also checks the noiseless numerical example against direct regression.